CentrifugalCasting

Rolling mill sleeves and bronze castings, made in the USA since 1957

We cast, machine, heat treat and mount ferrous and non-ferrous parts for steel mills and the equipment makers who rely on bronze.

Spinning molten metal into denser, longer-wearing rolls, sleeves and bronze parts

Our molds spin at 50 to 100 times the force of gravity. The metal is pressed against the mold wall and freezes from the outside in, so impurities end up in the bore, where we machine them away.

Pressure casting raises the mechanical properties of a casting by 10% to 15%.

What we make

  • Machined bi-metallic structural mill sleeve

    Rolling mill sleeves

    Ferrous

    Structural mill sleeves from 8 in (50 lb) to 60 in (22,000 lb)

  • Machined cantilever sleeves with grooved profiles

    Bar and pipe mill sleeves

    Ferrous

    Cantilever, Kocks, sizing and stretch-reducing mill sleeves

  • Bronze worm gear blank

    Bronze gear blanks

    Non-ferrous

    Worm gear blanks and bi-metallic gears, 7 in to 99 in across

  • Machined bronze bushings on a pallet

    Bushings, bearings and valve bodies

    Non-ferrous

    Gear bronze, manganese bronze and aluminum bronze

  • Bi-metal casting showing the bond line between two alloys

    Bi-metal castings

    Bi-metal

    A hard, wear-resistant shell cast onto a tough inner core

  • Sleeve and arbor assembly standing upright in the shop

    Sleeve mounting

    Service

    Sleeve and arbor assemblies, mounted here before they ship

  • Send us a drawing or a spec sheet. We can cast to your design, or work out the shape and alloy with you.

Gerdau medium section mill

A Gerdau section mill went from about 1,400 tons per roll change to 2,800 after we changed the roll grade

Tell us what your mill rolls and where your rolls wear.

Request a quote

Cast, machined, heat treated and mounted under one roof

  • Coreless induction melting
  • CNC turning and milling
  • Wire EDM
  • Heat treating
  • FARO Arm inspection
  • In-house materials lab
  • Sleeve mounting

Everything is made in McDonald, Pennsylvania, under an ISO 9001:2015 certified quality program. We buy metal only from ISO-certified suppliers.

An MCC machinist checks a large machined sleeve with a digital gauge

Spun castfrom the outside in

Vertical centrifugal casting, in cross-sectionA mold spins on a vertical axis. Molten metal poured through a cup at the top is thrown against the mold wall, forming the casting shell. A bimetallic line separates the shell from the core metal. Impurities gather in the bore and are machined out.Axis of rotationMoldBimetallic linePouring cupImpurities gather in thebore, then are machined outCasting / shell metalRotational direction
MCC's vertical centrifugal casting mold, in cross-section
  1. 1

    Spin the mold

    A permanent mold turns on its vertical axis fast enough to reach 50 to 100 times the force of gravity.

  2. 2

    Pour the shell

    Molten metal is thrown against the mold wall and held there under pressure, which works like forging the metal while it is still liquid.

  3. 3

    Pour the core

    For a bi-metal sleeve, a second, tougher alloy follows after a set wait and fuses to the hard outer shell.

  4. 4

    Cool from the outside in

    Water cools the mold, so the metal freezes from the outer wall toward the bore. The grain comes out finer and denser, with fewer voids and less shrinkage.

  5. 5

    Machine out the bore

    Impurities are forced to the bore, where they are machined away. In our bronze test bars, tensile strength ran 30% higher across the grain and 36% higher along it than static castings, with 50% more elongation.

More on our centrifugal casting process

Some of the steel mills we cast for

Structural, bar and pipe mills in North America, South America and Europe.

Send us your drawing or spec, and we will quote the casting, the machining and the mounting.

Request a quote

724-745-0300sales@mccintl.com

ISO 9001:2015 certified. Reps in the United States and Canada, Mexico, Brazil and South America, the United Kingdom, France, Belgium and Luxembourg, India, China, Thailand and South Korea. Find your rep